Silicon Nitride

Your Professional Silicon Nitride Supplier
 

Our goal is to become your true partner in the field of silicon nitride in China. ZHEN AN INTERNATIONAL CO., LIMITED is an enterprise specializing in Metallurgical products, integrating production, processing, sales, and importing and exporting business with 30+ years of experience. We are committed to providing a "one-stop service" to meet our customers ' needs. We have a skilled engineering team dedicated to refining every stage, from product development and process improvement to production oversight, ensuring every product delivered meets rigorous quality and performance standards.The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.

 

 
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Why Choose Us

Our equipment

Our company has advanced production equipment, including 8 12500KW submerged arc furnaces and multiple crushing equipment production lines.

Our customization

Our engineers can provide customized solutions according to the needs of different customers, and specific parameters, sizes and packaging can be customized.

Product market

We not only meet the needs of Chinese steel companies, but also export our products to 150 countries and regions including Japan, South Korea, India, Europe, and the United States.

 

 

Our services

In the pre-sales stage, our team of experts will recommend the most suitable products according to the needs of customers and provide detailed technical consultation. During the sales period, we ensure timely delivery and provide installation guidance. For after-sales, we provide long-term technical support, warranty services and spare parts to help customers maximize the use of products and get reliable maintenance during use.

 

Advantages of Silicon Nitride

 

 

Compared with other technical ceramics, the low thermal expansion coefficient of silicon nitride provides good thermal shock resistance. It is very hard, better than most metals in terms of high temperature capacity, and has excellent oxidation resistance. As a result, silicon nitride can withstand the harshest conditions in the most demanding high temperature and high load applications.

 

Specification of Silicon Nitride

 

Item

Purity

ACCESS POINTS

SSA

Color

Crystalline stratum

Morphology

Density of bulk materials

S3N4

>99.9%

20nm

93m2/g.

White

Amorphous

Spherical

0.09 g/cm3

S3N4

>99.9%

800 nm

65m2/g.

Grey White

Alpha

Cubic with a center on the face

0.23 g/cm3

S3N4

>99.9%

800 nm

49m2/g.

Light Green Grey

Alpha

Cubic with a center on the face

0.69 g/cm3

 

Types of Silicon Nitride
 

Reaction bonded silicon nitride (RBSN): The treatment of RBSN first forms a silicon "dough" or lump, and then undergoes a surface hardening process called nitriding at a temperature of about 1450°C. Compared with other types of silicon nitride, RBSN is more porous (porosity is about 25%) and is not as good as other types of silicon nitride in mechanical properties.

 

Hot-pressed silicon nitride (HPSN): It is made of a mixture of fine Si3N4 powder and magnesia flux in a graphite mold and is subjected to high temperature and high pressure (usually 1800 °C and 40MPa). Compared with RBSN, it has higher density and better mechanical properties.

 

Sintered reaction bonded silicon nitride (SRBSN): SRBSN is an updated version of RBSN. In order to reduce the porosity of the final product, sintering additives are added to the initial powder mixture and then enable it to be sintered after the reaction bonding stage (at temperatures higher than 1800 °C and atmospheric pressure).

 

Sintered silicon nitride (SSN): In order to produce SSN, silicon nitride was pressureless sintered at about 1750 °C, combined with sintering additives such as magnesia, yttrium oxide and alumina to promote the densification process. The density is 98%, and the intensity range is 600-700 MPa.

 

20-35nm Silicon Nitride Nanopowder

 

Features of Silicon Nitride

Silicon nitride is stable in the presence of nitric, sulfuric and hydrochloric acids, and reacts less well with orthophosphoric acid. However, it reacts much more strongly with hydrofluoric acid. Silicon nitride is decomposed by alkali melts, oxides and carbonates of alkali metals. It does not react with chlorine up to 900°C, hydrogen sulfide up to 1000°C and hydrogen up to 1200°C. It does not react with Al, Pb, Sn, Zn, Bi, Cd, Cu melts; however, it forms silicides with transition metals and silicates with metal oxides at temperatures above 1200 °C. Oxidation of silicon nitride in air begins at temperatures above 900 °C.

 

Silicon Nitride Usage Scenarios

 

Application in ironmaking refractories: It has good corrosion resistance, abrasion resistance and erosion resistance, and the service life of the torpedo lining refractory material is greatly improved.


Application in steelmaking refractories: In recent years, it has been used in the skateboard material at the bottom of the ladle at home and abroad. Adding its material to the skateboard improves the wear resistance, erosion resistance and service life of the skateboard, and reduces the cost of steel per ton of ladle refining.


Application in refractory smelting of non-ferrous metals such as aluminum, copper and zinc: It does not wet with metal solutions at high temperatures, so it can be used for high-temperature parts in the non-ferrous metal smelting process, such as temperature measuring thermowells, smelting furnace linings and various container linings, crucibles, etc.


Application in kiln furniture materials: The ceramic slab is a bonded silicon carbide material prepared by using silicon carbide as the particle raw material and metal Si as fine powder by reaction sintering in a high temperature nitrogen atmosphere, which greatly improves the performance of the material.

 

 

Production Process of Silicon Nitride

Silicon nitride is difficult to produce as a bulk material—it cannot be heated over 1850 °C, which is well below its melting point, due to dissociation to silicon and nitrogen. Therefore, application of conventional hot press sintering techniques is problematic. Bonding of silicon nitride powders can be achieved at lower temperatures through adding materials called sintering aids or "binders", which commonly induce a degree of liquid phase sintering. A cleaner alternative is to use spark plasma sintering, where heating is conducted very rapidly (seconds) by passing pulses of electric current through the compacted powder. Dense silicon nitride compacts have been obtained by this techniques at temperatures 1500–1700 °C.

Silicon Nitride Raw Materials

 

Packing and Shipping of Silicon Nitride

 

Packing

Bag /Steel Drum

Shipping

Shipped by road, sea, rail

 

FAQ

 

Q: What is silicon nitride used for?

A: Hot pressed silicon nitride offers excellent high-temperature performance and is ideal for seal face components challenging conditions, including boiler water reactor pumps, pressurized water reactor pumps, corrosive borated water service, and within rotating bearings.

Q: Is silicon nitride safe?

A: Effects of over Exposure: Acute: Ingestion: May be harmful, effects not known. Skin Contact: May cause irritation. Eye Contact: May cause irritation.

Q: Is silicon nitride a ceramic?

A: Silicon nitrides (Si3N4) are a range of advanced engineering ceramics characterised by high strength, toughness and hardness and excellent chemical and thermal stability.

Q: Is silicon nitride strong?

A: Silicon nitride has exceptional strength and creep resistance at high temperatures and is very resistant to thermal shock, making it an important high temperature structural ceramic.

Q: Is silicon nitride brittle?

A: Silicon Nitride stands out among other ceramic materials due to its unique combination of properties: High Strength and Toughness: Unlike many ceramics, which are typically brittle, Silicon Nitride exhibits excellent fracture toughness, making it more resistant to cracking under stress.

Q: Is silicon nitride insulating?

A: The use of silicon nitride in high-temperature applications has been widely researched for its superior thermal shock and wear resistance. Its superior insulating properties make it an ideal material for high-temperature and thermal rigor applications. In addition, it is an excellent electrical insulator.

Q: Does silicon nitride oxidize?

A: Rapid initial oxidation of silicon nitride surfaces occurs at room temperature on exposure of nitride films to air. A graded oxidized nitride film forms between the film surface and the nitride. Similarly, oxynitride films with gradations in composition are obtained upon oxidation of nitride films at high temperatures.

Q: Is silicon nitride electrically conductive?

A: Most silicon nitride products are electrically insulating, which provides certain industrial benefits for mechanical applications – but it can present difficulties when it comes to machining the material.

As one of the most professional silicon nitride manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to buy discount silicon nitride in stock here from our factory. Contact us for customized service. Ta1 Tantalum Sheet Plate, Polished Tzm Alloy Rod, Tantalum R05255 Bar

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