Electrolytic Manganese Flake
Your Professional Electrolytic Manganese Flake Supplier
Our goal is to become your true partner in the field of electrolytic manganese flake in China. ZHEN AN INTERNATIONAL CO., LIMITED is an enterprise specializing in Metallurgical products, integrating production, processing, sales, and importing and exporting business with 30+ years of experience. We are committed to providing a "one-stop service" to meet our customers ' needs. We have a skilled engineering team dedicated to refining every stage, from product development and process improvement to production oversight, ensuring every product delivered meets rigorous quality and performance standards.The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.
Why Choose Us
Our equipment
Our company has advanced production equipment, including 8 12500KW submerged arc furnaces and multiple crushing equipment production lines.
Our customization
Our engineers can provide customized solutions according to the needs of different customers, and specific parameters, sizes and packaging can be customized.
Product market
We not only meet the needs of Chinese steel companies, but also export our products to 150 countries and regions including Japan, South Korea, India, Europe, and the United States.
Our services
In the pre-sales stage, our team of experts will recommend the most suitable products according to the needs of customers and provide detailed technical consultation. During the sales period, we ensure timely delivery and provide installation guidance. For after-sales, we provide long-term technical support, warranty services and spare parts to help customers maximize the use of products and get reliable maintenance during use.
Advantages of Electrolytic Manganese Flake
High purity
Electrolytic manganese flakes are known for their high purity levels, ensuring superior quality and performance in applications.
01
Excellent alloying properties
Electrolytic manganese flakes act as a highly effective alloying element in steel production, enhancing its mechanical properties and resistance to corrosion.
02
Enhanced battery performance
The use of electrolytic manganese flakes in battery manufacturing leads to improved battery performance, longer lifespan, and increased energy storage capacity.
03
Improved catalysts
Electrolytic manganese flakes serve as excellent catalysts in chemical reactions, promoting faster reaction rates and higher yields.
04
Environmental sustainability
Electrolytic manganese flakes contribute to environmental sustainability by aiding in the production of energy-efficient batteries and reducing the reliance on fossil fuels.
05
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Model |
Chemical Composition(%) |
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|
|
Mn(%Min) |
C(%Max) |
S(%Max) |
P(%Max) |
Fe(%Max) |
Si(%Max) |
Se(%Max) |
|
Mn99.95 |
99.95 |
0.01 |
0.03 |
0.001 |
0.006 |
0.002 |
0.0003 |
Types of Electrolytic Manganese Flake
High-purity manganese flakes
Usually, high-purity manganese flakes are developed for settings that need manganese with high levels of purity. Typically, these manganese metal flakes have over 99% manganese content. They have therefore been preferred since their elevated purity retracts electrolyte.
Electrolytic manganese metal flakes
Manganese metal flakes are chiefly manufactured using an electrolytic process that enables the extraction of manganese in purer forms. Ideally, this process guarantees the manganese in the metal flakes is incorporated with greater purity levels as compared to other extraction methods.
Manganese metal powder flakes
Apart from being in the form of electrolytic manganese metal flakes, manganese also comes in the form of powder. Usually, this powder can equally be generated using various methods. They include the reduction of manganese oxides or the electrolysis of manganese solutions. This allows the manganese metal powder to be flexible in usage.
Application of Electrolytic Manganese Flake
Steel production
Electrolytic manganese flakes are widely used in the production of high-quality steel. They act as a crucial alloying element, enhancing the strength, toughness, and corrosion resistance of steel.
Battery manufacturing
Electrolytic manganese flakes are utilized in the production of batteries, particularly alkaline batteries. They improve the battery's performance and longevity, making them ideal for portable electronic devices and electric vehicles.
Chemical industry
Electrolytic manganese flakes are employed in the chemical industry for the production of various chemicals and compounds. They serve as catalysts in chemical reactions and are essential for the synthesis of certain organic compounds.
Electronics and electrical industry
Electrolytic manganese flakes are used in the electronics and electrical industry for the production of capacitors, resistors, and other electronic components. They enhance the conductivity and reliability of these components.
Production Process of Electrolytic Manganese Flake
Manganese ore extraction: The process begins with the extraction of manganese ore from mines. The ore is then transported to the processing plant for further refinement.
Ore preparation: The extracted ore undergoes various processes such as crushing, grinding, and washing to remove impurities and obtain a concentrated manganese ore.
Roasting: The concentrated ore is then roasted in a furnace to convert it into manganese oxide.
Leaching: The roasted ore is mixed with sulfuric acid to form a manganese sulfate solution.
Electrolysis: The manganese sulfate solution is subjected to electrolysis, where an electric current is passed through the solution. This results in the deposition of pure manganese metal on the cathode.
Flake formation: The deposited manganese metal is carefully collected and processed to obtain the desired flake shape. The flakes are then dried and packaged for distribution.
For customers, the flake size and shape largely affect the electrolyte's performance. Thus far, smaller manganese particle sizes have larger surface areas, which increases reaction rates. Henceforth, this leads to enhanced battery performance in electrochemical capacitors. Also, uniformity in size contributes to optimized consistency in battery manufacturing. Also, customers should consider the morphology of the manganese particles. They should be prismatic or lamellar rather than dendritic or fibrous. This influences the packing density and the inter-particle spaces in electrolytes.
Electrolytic Manganese Flake Storage
Store in a cool, dry, well - ventilated warehouse. Keep away from fire and heat source. The storage temperature should not exceed 30℃. Packing should be sealed and out of contact with air.
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Packing |
Bag /Steel Drum |
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Shipping |
Shipped by road, sea, rail |
FAQ