Graphite Electrodes
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Graphite Electrodes

ZhenAn is a professional graphite electrode manufacturer in China and can supply four types of graphite electrodes: RP Graphite electrodes, HP Graphite electrodes, SHP Graphite electrodes, and UHP Graphite electrodes.We can supply 60,000 tons of graphite electrodes per month.
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Product Introduction
Graphite Electrodes Description

 

 The graphite electrodes produced by ZhenAn Group are made of 100% high-quality needle coke, advanced production equipment, and technology, and are strictly produced by world-class standards. The graphite electrodes have lower electrical resistivity, better electrical conductivity, and higher mechanical strength. The graphite electrode joints are made of needle coke after three times impregnation and four times roasting process. The quality of the graphite electrode is close to or reaches the world's first-class standard, and it can meet the needs of various ultra-high-power (UHP) electric arc furnaces (EAFs) and ladle refining furnaces (LRFs) for steelmaking.

 

Graphite Electrode Price

 

 

The Specifications of EAF Graphite Electrodes

 

Diameter and length for all grades:

Diameter mm

Length mm

Nominal Diameter

Actual Diameter

Nominal Length

Allowance

mm

inch

Max

Min

mm

Standard

Short

200

8

205

200

1800

± 100

-275

250

10

256

251

1800

300

12

307

302

1800/2000

350

14

357

352

1800/2000

400

16

409

403

1800/2000

450

18

460

454

2100/2400

500

20

511

505

2100/2400

550

22

562

556

2100/2400

600

24

613

607

2400/2700

650

26

663

657

2400/2700

700

28

714

708

2500/2700

 

Machining Dimension of Electrode and Nipple:

Applicable

Dia.

mm

IEC code

Nipple

Socket

Large Dia.

mm

Length

mm

Small Dia.

mm

Socket Depth

mm

UHP

SHP

HP

RP

250

155T3N

155.57

220.00

147.14

116.00

300

177T3N

177.16

270.90

168.73

141.50

350

215T3N

215.90

304.80

207.47

158.40

400

215T3N

215.90

304.80

207.47

158.40

400

241T3N

241.30

338.70

232.87

175.30

450

241T3N

241.30

338.70

232.87

175.30

450

273T3N

273.05

355.60

264.62

183.80

500

273T3N

273.05

355.60

264.62

183.80

500

298T3N

298.45

372.60

290.02

192.20

550

298T3N

298.45

372.60

290.02

192.20

UHP

SHP

HP

RP

200

122T4N

122.24

177.80

115.92

94.90

250

152T4N

152.40

190.50

146.08

101.30

300

177T4N

177.80

215.90

171.48

114.00

350

203T4N

203.20

254.00

196.88

133.00

400

222T4N

222.25

304.80

215.93

158.40

400

222T4L

222.25

355.60

215.93

183.80

450

241T4N

241.30

304.80

234.98

158.40

450

241T4L

241.30

355.60

234.98

183.80

500

269T4N

269.88

355.60

263.56

183.80

500

269T4L

269.88

457.20

263.56

234.60

550

298T4N

298.45

355.60

292.13

183.80

550

298T4L

298.45

457.20

292.13

234.60

600

317T4N

317.50

355.60

311.18

183.80

600

317T4L

317.50

457.20

311.18

234.60

650

355T4N

355.60

457.20

349.28

234.60

650

355T4L

355.60

558.8

349.28

285.40

700

374T4N

374.65

457.20

368.33

234.60

700

374T4L

374.65

558.80

368.33

285.40

 

Unit AC Furnace DC Furnace
350~450mm
14"~18"
500~700mm
20"~28
550~800mm
22"~32"
Features RP UHP UHP UHP
Bulk density g/cm³ 1.58~1.70 1.65~1.76 1.66~1.74 1.68~1.75
Specific resistance μΩm 6.0~8.5 4.5~6.5 4.5~6.5 4.2~5.5
Young's modulus kN/mm² 8~12 11~16 9~14 9~13
GPa 8~12 11~16 9~14 9~13
kgf/mm² 800~1,200 1,100~1,650 950~1,400 900~1,300
Bending strength N/cm2 1,000~1,400 1,200~1,800 1,000~1,500 1,000~1,500
MPa 10~14 12~18 10~15 10~15
kgf/cm² 100~140 120~180 100~150 100~150
Thermal expansion coefficient
(R.T. to 400°C)
×10-6/゚C 0.8~1.5 0.8~1.5 0.5~1.0 0.5~0.9
×10-6/゚F 0.4~0.8 0.4~0.8 0.3~0.6 0.3~0.5
True density g/cm3 2.20~2.23 2.20~2.23 2.20~2.23 2.20~2.23
Total porosity % 23~29 20~26 21~26 20~25
Ash content % Less than 0.2 Less than 0.2 Less than 0.2 Less than 0.2

 

Item Unit RP HP UHP
250-400 450-800 300-400 450-700 300-400 450-700
Electric Resistivity Electrode μΩ.m 7.5-8.6 7.5-8.8 5.5-6.8 5.5-7.0 4.6-6.0 4.8-6.2
Nipple 4.5-5.5 4.0-5.0 3.5-4.5
Bending Strength Electrode MPa ≥8.0 ≥11.0 ≥11.0
Nipple ≥15.0 ≥16.0 ≥18.0
Elastic Modulus Electrode GPa ≤9.0 ≤11.0 ≤13.0
Nipple ≤13.0 ≤14.0 ≤15.0
Bulk Density Electrode g/cm³ 1.55-1.65 1.63-1.73 1.65-1.75
Nipple 1.70-1.75 1.73-1.80 1.75-1.82
Ash Electrode % ≤0.3
Nipple
CTE(100-600)ºC Electrode 10-6/ºC 2.00-2.50 1.80-2.00 1.30-1.50
Nipple   1.50-1.80 1.50-1.80 1.20-1.40

 

 

Furnace Graphite Electrode Video

 

 

Transportation And Packaging Of Graphite Electrodes

 

Transportation and storage of graphite electrodes.
1. When lifting or transporting graphite electrodes, it is necessary to prevent the graphite electrodes from being damaged by sliding due to tilting.
2. To ensure that the electrode threads of graphite electrodes are good, please do not lift the electrodes by directly hooking the holes at both ends of the electrodes with iron hooks.
3. When loading and unloading the connector box, hold it gently to prevent the connector from bumping and causing damage to the wire buckle.
4. Please do not pile the graphite electrodes and connectors directly on the ground, but put them on wooden cubes or iron frames to prevent the electrodes from being damaged or sticking to the soil. For electrodes and joints that are not used for a while, do not remove the packaging on the surface of graphite electrodes to prevent dust and debris from falling on the threads or inside the electrode holes.
5. Welding electrodes should be neatly stored in the warehouse, and both sides of the electrode stack should be padded to prevent slipping. The stacking height of electrodes is generally not more than 2m.
6. Stored electrodes should be protected from rain and moisture. Wet electrodes should be dried before use to avoid cracks and increased oxidation during steelmaking.
7. Keep the electrode connector away from high temperature to prevent the connector plug from melting due to high temperature.

 

Packing of RP/HP/UHP graphite electrodes:

ZhenAn Graphite Electrodes are packed on wooden pallets with steel strips. And the nipples are preset in the sockets.

 

What Is The Difference Between Carbon Electrode And Graphite Electrode?

 

1. Different raw materials: graphite electrode is mainly based on petroleum coke and needle coke as raw materials. Carbon electrode is based on electrically forged anthracite, petroleum coke, graphite crushed, coal pitch, etc. as the main raw materials.

2. Different processing methods: graphite electrodes are made by forging, batching, mixing and kneading, pressing, roasting, graphitization, and machine processing, graphite electrodes in the electric arc furnace in the form of electric arc release electrical energy to the furnace material to heat the melting conductor. The carbon electrode is a carbon conductive material made by batching, molding, roasting, and machine processing.

3. Different prices: graphite electrode prices are 13,000- 40,000 yuan per ton, and carbon electrode prices are 5,000-20,000 yuan per ton.

 

 

Precautions for Use of Graphite Electrode

 

1. When selecting electrode diameter for steel making, please refer to electrode current capacity.
2. Graphite electrodes should be protected from rain and snow in transporting and storage. Before use, they must be dried.
3. Graphite electrodes should be handled with care during loading, unloading, and transportation to protect the threads and prevent damage.
4. Before connecting the electrode, the electrode socket thread must be blown out with compressed air, and then the nipples and the electrode should be tightened.
5. The electrode lifting device of the electrode should not shake during operation to prevent the nipples from loosening and tripping.

 

 

Graphite Electrode Manufacturer

 

 ZhenAn is a professional graphite electrode manufacturer in China and mainly produces RP/HP/UHP graphite electrodes in diameters 100mm-600mm, we have complete calcining, crushing, forming, baking, impregnation, graphitization, machining production lines, and advanced technology, and complete quality test equipment for quality control.

 

Quality Assurance & Control of RP/HP/UHP graphite electrodes

  • National Certified Laboratory
  • Key testing instruments, including specific resistor, bulk density meter, elastic modulus meter, bending strength inspector, ash analysis meter, CTE analysis meter, etc.
  • On-time instrument calibration
  • On-site properties testing, including L-CTE, C-CTE Specific resistance, bulk density, Bending strength, ash content, elastic modulus

Graphite Electrode ManufacturerGraphite Electrode supplier

 

FAQ

 

Q: What is your delivery time for Graphite Electrodes?

A: It depends on the size/complexity of your order and our production schedule. Usually, we provide a faster delivery than the industry's average.

Q: What is the payment term?

A: Our payment terms are negotiable.

Q: I have some special requirements about Graphite Electrodes.

A: We have a well-rounded product range, which endows us with the capability of applying many special specifications. Please feel free to contact us with yours.

Q: Do you accept OEM services?

A: Yes, we do.

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